Detailed Photos
This project is to connect the energy storage system to the AC voltage (400V) bus. The main role of an energy storage system is to accumulate energy, and the stored energy will be used for the system's own consumption or sold to the power system at a peak price.
2.2.System configuration
The key equipment of the energy storage system is composed of battery system-energy storage converter-isolation transformer, and the 0.5MW/1.075MWh energy storage system is composed of 5 battery clusters, which are connected to a 500kW PCS after being combined through a DC combiner cabinet, and the AC400V output of the PCS is connected to the AC400V AC bus of the mains through an isolation transformer.
project |
Rated voltage |
capacity |
energy |
Group approach |
Battery cell |
3.2V |
280Ah |
0.896kWh |
/ |
Battery box |
51.2V |
280Ah |
14.336kWh |
1P16S |
Battery clusters |
768V |
280Ah |
215.04kWh |
1P240S |
Battery energy storage systems |
768V |
5*280Ah |
1075.2kWh |
5*1P240S |
Table 2-1 Parameters of energy storage battery system units
2.3.System access topology
The energy storage system consists of a battery system, a battery management system (BMS), an energy storage inverter (PCS), an energy management system (EMS), and a step-up transformer.
The schematic diagram of the energy storage system access is as follows:
2.4.Battery system
The energy storage battery equipment adopts a modular design, including battery cells-battery modules-battery clusters-battery systems, with clear hierarchies, clear structures and perfect functions, including perfect battery cluster frames, battery management systems (BMS), temperature control systems, lighting systems, fire detection and automatic fire extinguishing systems, security systems, emergency systems, etc.
The technical parameters of the 20-foot 1075.2kWh battery container are shown in the following table:
No. |
project |
parameter |
remark |
1 |
Nominal voltage |
768V |
|
2 |
Nominal charge |
1075.2kWh |
|
3 |
Voltage range |
600V~876V |
Cell 2.5~3.65V |
4 |
The SOC window is recommended |
10%~90% |
|
5 |
Maximum charging power |
~500kW |
|
6 |
Maximum discharge power |
~500kW |
|
7 |
Operating temperature |
0~50ºC |
0~50ºC |
|
8 |
-20~50ºC |
-20~50ºC |
|
9 |
Ambient temperature is recommended |
20~30ºC |
|
10 |
Thermal management |
Air-cooled |
The cooling power is 30kW |
11 |
Methods of Communication |
CAN/RS485 |
|
12 |
System IP rating |
IP54 |
container |
13 |
weight |
≤25t |
|
14 |
System size |
W6096×D2438×H2896mm |
20' high cube container |
15 |
Storage temperature |
0~35ºC |
Not more than 6 months |
16 |
Store humidity |
<70%RH |
|
Table 2-2 Technical parameters of 1075.2kWh battery system container
The rendering of the battery system container is shown in the following figure:
Figure 2-2a Rendering of the battery system container
Figure 2-2b Schematic diagram of the container size of the energy storage system
The battery system is equipped with a complete battery management system, and adopts a three-level management structure, including module level, cluster level and system level, to achieve comprehensive control, management and protection of the battery system and ensure the safe and stable operation of the battery system.
Figure 2-3 Energy storage grouping process
2.4.1.Cell technology
The battery cell adopts a mature energy 280Ah lithium iron phosphate (LFP) prismatic aluminum shell battery cell produced by a fully automatic production line. This cell has high energy density, long cycle life and high safety.
Table 2-3 Cell parameters
No. |
parameter |
Specifications |
remark |
1 |
Battery cathode material |
Lithium iron phosphate |
|
2 |
Cell capacity |
280Ah |
|
3 |
Rated voltage |
3.2V |
|
4 |
Operating voltage range |
2.5~3.65V |
|
5 |
Number of cycles |
≥ 7000 times |
0.5C,80%EOL@25ºC |
6 |
Operating Temperature (Charging) |
0~55ºC |
|
7 |
Operating Temperature (Discharge) |
-30~55ºC |
|
2.4.2.Battery box technology
The battery module is in the form of a subrack, with a specification of 51.2V280Ah, which is composed of a 1P16S module, a collection wiring harness, a BMU module, a power terminal and other related electrical and structural parts.
Figure 2-5 Schematic diagram of the battery subrack
Battery box parameters
No. |
project |
parameter |
remark |
1 |
Nominal capacity |
280Ah |
|
2 |
Nominal voltage |
51.2V |
|
3 |
Nominal charge |
14.336kWh |
|
4 |
Serial-parallel mode |
1P16S |
|
5 |
Charging (constant power) |
Maximum continuous charging power |
0.5P |
|
6 |
Charge cut-off voltage |
40V |
7 |
discharge
|
Maximum continuous discharge power |
0.5P |
|
8 |
Discharge cut-off voltage |
58.4V |
|
9 |
Charging time |
Standard charging |
2h |
|
10 |
Insulation resistance |
More than 50MΩ |
DC2500V |
11 |
Operating temperature under charging conditions |
0~50ºC |
|
12 |
Operating temperature under discharge conditions |
-20~50ºC |
|
13 |
Storage temperature |
0~35ºC |
|
14 |
Store humidity |
<70%RH |
|
15 |
Ingress protection |
IP20 |
|
16 |
Battery box size |
D770*W445*H238mm |
Tolerance ± 3mm |
17 |
Battery box weight |
110kg |
Subject to actual conditions |
2.4.3.Battery cluster technology
Appearance of a battery cluster
Table 2-5 Parameters of battery clusters
No. |
project |
parameter |
remark |
1 |
Nominal capacity |
280Ah |
/ |
2 |
Nominal voltage |
768V |
/ |
3 |
Nominal charge |
215.04kWh |
|
4 |
Serial-parallel mode |
1P240S |
Consists of 15 battery modules connected in series |
5 |
Charging (constant power) |
Maximum continuous charging power |
0.5P |
|
6 |
Charge cut-off voltage |
600V |
/ |
7 |
|
Maximum continuous discharge power |
0.5P |
/ |
8 |
discharge |
Discharge cut-off voltage |
876V |
|
9 |
Charging time |
Standard charging |
2.0h |
|
10 |
Insulation resistance |
>1000Ω/V |
DC2500V |
11 |
The SOC window is recommended |
SOC:10%~90% |
/ |
12 |
Operating temperature under charging conditions |
0~50ºC |
/ |
13 |
Operating temperature under discharge conditions |
-20~50ºC |
/ |
14 |
Storage temperature |
0~35ºC |
Within 6 months |
15 |
Store humidity |
<70%RH |
/ |
Table 2-6 Technical parameters of high-pressure box
No. |
name |
Technical parameters |
1 |
Current rating |
200A |
2 |
Operating voltage |
1000V |
3 |
SOC accuracy |
6% |
4 |
weight |
<30kg |
2.5.PCS system
The energy storage system adopts a 500kW bidirectional converter (with isolation transformer + STS quick transfer switch), which has the basic characteristics of bidirectional inversion, and has a series of special properties and functions, which can realize the charging and discharging functions of the battery system in different applications. The energy storage PCS can be operated automatically, with a high degree of visualization of the operating status, with a display screen as a man-machine interface, and the real-time operation data, real-time fault data, historical fault data, etc. can be clearly displayed through the touch screen or button operation.
Figure 2-7 Energy storage bidirectional converter
2.5.1.Circuit diagram
Figure 2-9 PCS topology
2.5.2.Technical parameters
Table 2-8 500kW PCS parameter table
No. |
project |
Technical parameters |
remark |
1 |
AC access mode |
Three-phase three-wire |
|
2 |
Rated power |
500kW |
|
3 |
Overload capacity |
110%: Long-term operation 120%: not less than 1min |
|
4 |
Rated voltage |
400Vac |
320WAC~460Wac |
5 |
Current rating |
772A |
|
6 |
Rated grid frequency |
50Hz |
Consistent with grid frequency. |
7 |
Total current waveform distortion (THD). |
<3% (rated power). |
Rated power |
8 |
Factor |
Not less than 0.99 (lead or lag) |
Within the capacity allows |
9 |
DC voltage range |
500 - 850V |
|
10 |
Maximum DC current |
1128A |
|
11 |
Low voltage ride-through |
Yes |
Provide third-party test reports for verification |
12 |
High voltage ride-through |
Yes |
Provide third-party test reports for verification |
13 |
Anti-islanding protection |
Yes |
|
14 |
Other protection features |
Yes |
|
15 |
Maximum efficiency |
≥97.5% |
Provide third-party test reports for verification |
16 |
Isolation method |
Built-in transformer + STS fast transfer switch |
|
17 |
Output voltage accuracy |
1% |
|
18 |
Output voltage total harmonics |
<3% (linear load). |
|
19 |
With unbalanced load capacity |
100% |
|
20 |
Overload capacity |
110%: Long-term operation 120%: not less than 1min |
|
21 |
Dimensions (W×H×D) |
1600mm×1050mm×2050mm |
|
22 |
weight |
2665kg |
|
23 |
Enclosure rating |
IP21 |
|
24 |
Cooling method |
Air-cooled |
|
25 |
Communication interface |
CAN, RS485, Ethernet port, expandable |
|
26 |
Operating ambient temperature |
-30 ºC~+55ºC |
|
27 |
Store at ambient temperature |
-40 ºC~+70 ºC |
|
28 |
Relative humidity is allowed |
0~95%, no condensation |
|
29 |
altitude |
5000m(>3000m) |
|
2.6.Battery Management System (BMS).
2.6.1.Topology diagram
Figure 2-10 Topology of the BMS system
Table 2-10 BMS parameters
No. |
project |
specification |
1 |
System power |
DC24V |
2 |
Single-cell voltage detection range (V) |
0V~5V |
3 |
Single-cell voltage detection accuracy (mV) |
±5mV |
4 |
Temperature Detection Range (°C) |
-40°C~85°C |
5 |
Temperature Detection Accuracy (°C) |
±1°C |
6 |
Total Voltage Detection Range (V) |
0V~1500V |
7 |
Total Voltage Detection Accuracy (%) |
1%FSR |
8 |
Insulation testing |
Support the maximum voltage of 1800V, and the detection error is less than 10% |
9 |
Current Sensing Range (A) |
-500A-500A |
10 |
Current Sensing Accuracy (%) |
1.0%FSR |
11 |
SOC Accuracy (%) |
5% |
12 |
Equalizing current (A) |
100mA |
14 |
Methods of Communication |
CAN or 485 |
15 |
display |
Industrial displays |
16 |
Indicator, buzzer alarm |
It has a red and green indicator and a buzzer alarm |
17 |
protection |
Including: overcharge, overdischarge, overtemperature, short circuit and other protections, and the protection value can be set |
List of main equipment
No. |
name |
specification |
unit |
quantity |
|
Box-type energy storage system |
|
cover |
|
1 |
0.5MW box-type energy storage battery system |
1.0752MWh energy storage system |
cover |
1 |
1.1 |
Battery clusters |
215.04kWh,280Ah |
cluster |
5 |
1.2 |
BMS system |
BMU,BCMU,BMS |
cover |
1 |
1.3 |
DC combiner cabinet |
5 to 1 |
cover |
1 |
1.4 |
Thermal management system |
Air-cooled |
cover |
1 |
1.5 |
Fire protection system |
Perfluorohexanone fire extinguisher |
cover |
1 |
1.6 |
Battery compartment containers |
20ft container, including box and accessories |
cover |
1 |
1.7 |
Cables & Accessories |
Cable glands included |
cover |
1 |
1.8 |
PCS |
500kW |
platform |
1 |
2 |
EMS |
|
cover |
1 |
2.1 |
Hardware devices |
Servers, switches, etc |
cover |
1 |
2.2 |
Software Services |
Operating systems, databases, etc |
cover |
1 |
Company Profile
Tedian Energy - Your Trusted Partner in Quality Assurance and Transparency
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Core products
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High power, long lifespan, low temperature resistance, and ultra safe battery: designed specifically for -40 ° C environments, capable of providing over 20000 cycles, with extremely high fire resistance and reliability under harsh conditions.
Third party quality assurance: Conduct independent inspections of power systems/components to ensure global standard compliance and supply chain reliability.
Main advantages
Extremely cold performance, non combustible safety design, and sustainable, recyclable components.
Customized solutions for microgrids, industrial voltage stability, and remote energy storage.
Support and Services
Comprehensive after-sales support includes technical maintenance, rapid troubleshooting (90% of critical issues resolved within 4 hours), and training to improve operational efficiency.